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Inspect a Forklift
There are over 10,000 workplace injuries related to fork lifts happen each year, based on HRSDC and OSHA report. Many of these accidents are caused by driver error. Lack of proper equipment inspection and maintenance results in many others. Forklift maintenance and operation is not just the cause of personal injuries, but also of damage to property. Forklifts can damage building structures, overhead pipes and sprinklers, and other machinery when wrongly utilized. The following day by day inspections must be done so as to reduce the possibility of forklift mishaps.
Turn the engine off before inspecting various fluid levels: fuel, engine oil, coolant, brake fluid and hydraulic oil. The tires must be checked for signs of wear and tear. Check the tire air pressure. Check the forks' condition. The load backrest must be attached tightly. Do a visual inspection of the top-clip retaining heel and pin. Afterward carry out an inspection of the hydraulic hoses, mast chains, stops and cables. Ensure that the overhead and finger guards are securely attached.
LP forklifts have propane tanks that need to be inspected for signs of corrosion, damage or rust. Test the battery's charge and electrolyte levels. All belts should be checked for wear. Check to make certain the owner's guidebook is stored on-board the forklift inside a storage compartment. Check the seat belt to make certain the latches are secure. Test the hood latch to ensure it is working as it should.
Start the forklift and listen to the noise of the engine to make sure there are no unusual sounds. If there are, investigate immediately. Check the accelerator and the steering controls. The service brake and the parking break must be working properly.
The drive control and tilt control should be checked to guarantee proper functioning in both reverse and forward. Test the functioning of the hoist and lowering control, and the attachment control. Check the lights and horn. Afterward check the heater, defroster and wipers to make certain they are functioning smoothly. Inspect each gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance includes regularly checking the tires. This also includes replacing damaged or worn tires. Various types of forklifts are designed to be used with particular types of tires: polyurethane, solid or pneumatic. Tire kinds differ depending on things like the weight of the load, ground surfaces and frequency and duration of use. In order to change a forklift tire you will require the following tools: tire press, replacement tires and forklift jack. Replacing your forklift tires periodically is vital to help prolong the life of the machine.
Instructions
1 Check the tires thoroughly if there are signs of wear or damage. Make certain that the kind of tire on the forklift is the right type. If the wear on the tire is over 40%, the tire has to be replaced.
2 You should buy spare or replacement tires.
3 After you have positioned the jack under the tire, slowly lift the forklift high enough that will enable you to easily take out the tires.
4 Take out the old tire by utilizing the tire press to separate the rim from the tire. Replace the tire with the new one and tightly secure. Lower the forklift, and then move the jack to the next tire and do the same thing with the other damaged tire.
5 A damaged tire may be fixed on site by a local repair company. If this is your first call, the repair company could provide a free estimate. If the tires are really big, you would require a stationary tire press. In that case, you must remove the tire and bring it to a repair shop.