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Batteries utilized for forklifts are sold in terms of amp-hour capacity, connector location, physical size and voltage. The lift truck nameplate will state the right amp-hour capacity, lift truck voltage, and least battery weight. The lift truck Operating Manual will also have the correct battery details meant for the forklift.
There are two base kinds of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery likewise known as VRLA does not need any added water. Sealed batteries however make use of a chemical reaction in order to maintain right fluid level all through the life of the battery. A flooded battery requires water to be added frequently in order to ensure the correct electrolyte level inside the battery.
Nearly all lift trucks are able to accommodate numerous different sizes of battery. When selecting the battery, it must be chosen in order to fit inside the dimensions of the battery compartment. Nearly all battery providers can offer a battery list of correct sizes that are recommended for your specific forklift.
With electric lift trucks, the battery is also used as a counterweight. The capacity of the forklift would be based upon specific minimum weights of the battery. Abide by the details specified on the forklift nameplate to guarantee you are utilizing a battery which meets minimum weight specified.
Chargers and batteries must be rightly matched to the specific battery being charged. This will help ensure that the charger has the exact amp-hour capacity to charge the battery and shares the same voltage with the battery. The charger amp-hour capacity has to be with 10% of the amp-hour capacity of the battery to be able to guarantee the most effective charging. Prior to starting the charging cycle, be positive the battery is first connected to the charger. Always verify the battery information such as the battery weight, voltage and amp-hour capacity with the details provided on the battery nameplate.
Always check to be able to see if the exact type of charger is being utilized to charge the battery. Most of the newer chargers can safely charge various types of batteries and will thusly be labeled as capable of accepting all batteries. Using an older charger, for instance so as to charge just flooded batteries can be hazardous if used for sealed batteries and damage to both battery and charger will take place. It is important to initially check the instruction plate on the charger in order to be certain it can accept the type of battery you would like to charge.
If handling flooded batteries, it is essential to only add the needed water as soon as the battery has been charged. This habit will stop the spattering of electrolyte out of the battery when it is being charged.
Several tips used for improving the life of a battery comprise: always keep the battery clean regardless of type and for flooded batteries particularly, keep their fluid levels maintained. One more common rule is to charge the battery and allow it rest for an 8 hour period previous to using. Utilize an "equalizing" charge every 5th charge to be able to keep all the cells renewed at the same voltage. Do not discharge the battery below 80% of battery amp-hour capacity prior to recharging.
There are lots of equipments which could be placed on a forklift to monitor the state of the battery. Sophisticated "battery discharge indicators" will disable lifting and alarm the operator after the battery has been discharged. There are more straightforward gas gauge meters offered too. Utilizing those monitoring gadgets will help prevent truck and battery damage from severely discharging the battery through use.
